MACHINE & PLANT DIGITALISATION
Industry 4.0: connected equipment – without replacing everything.
Your machines generate valuable information every day: cycle times, stoppages, consumption, defects. Yet this data often remains invisible or is written down by hand at the end of a shift. The result: causes of downtime are poorly understood, maintenance reacts instead of anticipating, and decisions are made without reliable figures.
NeoIntellect Group connects your existing equipment and turns production data into clear indicators. Whether your machines are new or old, uniform or mixed, we find the right solution – from a single machine to the entire plant.
Your challenges, our answers
“We don’t know why the line stops.”
Automatic recording of stoppages and their causes, real-time OEE.
“Our machines are too old to be connected.”
Retrofit with sensors and communication modules.
“Breakdowns always take us by surprise.”
Condition monitoring and alerts before failure.
“Our reports take hours.”
Automatically generated dashboards and reports.
Our services
Retrofit of existing machines
Sensors (current, vibration, temperature, part counters) and IoT gateways, installed during breaks or planned stoppages.
Data collection & connectivity
Capturing data from your machines and sensors, centralising it and connecting it to your ERP/MES systems.
Monitoring & dashboards
OEE, cycle times, stoppages, alarms and energy – on shop-floor screens, PCs or smartphones.
Predictive maintenance
Condition monitoring of motors, pumps and compressors. Our analytics – including artificial intelligence – detect abnormal behaviour before failure.
Energy monitoring
Consumption per machine, line or shift, to target savings.
Traceability
Automatic recording of production data per batch or per part.
Example applications
- Measure a line’s OEE and rank the causes of downtime (Pareto)
- Display the status of every machine on a shop-floor screen
- Get an alert when a machine stops or a temperature drifts
- Compare energy consumption between shifts or machines
- Link production data to batch numbers for customer traceability
Our approach
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01
Digitalisation audit
1 day on site: shop-floor visit, inventory of machines and flows, identification of quick wins.
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02
Pilot
4–6 weeks on one machine or line: first measurable results before any larger investment.
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03
Roll-out
Extension to the workshop or plant, training for operators and managers.
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04
Support & evolution
Support, maintenance and new features.
Why NeoIntellect Group
One team, from sensor to cloud
Electronics, IoT, software and dashboards.
Works with your existing equipment
New or old machines, different brands.
Your data stays yours
On-premise or cloud hosting, according to your rules.
Close to you
Based in Tangier and Nador, near Tanger Automotive City, Tanger Med and Nador West Med – fast on-site support.
Industries
- Automotive & suppliers
- Wiring harnesses
- Food & beverage
- Textiles
- Plastics
- Metalworking
- Logistics
Frequently asked questions
Do we have to stop production?
Usually not: installation takes place during breaks or planned stoppages.
Our machines are old – is that possible?
Yes, that is exactly what retrofitting is for: adding sensors and communication where there are none.
What about data security?
Separate network, secure access and on-premise hosting if required.
How much does it cost?
We start with a fixed-price audit and pilot, so you can measure the benefit before going further.
Request your digitalisation audit
An expert visits your shop floor and gives you a concrete roadmap.
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